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Mixed Systems Product List

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Complete set of dispersed line process design type solid-liquid mixing system

Dispersion is not determined by the equipment. It is determined by the process design of the solid-liquid mixing dispersion system.

Challenges such as agglomeration, aggregation, and increased viscosity that occur in dispersion processes are often attributed to process design rather than just the equipment itself. Poor wetting during powder addition or inappropriate dispersion conditions can lead to quality variations and poor re-dispersion, significantly compromising stability during mass production. Additionally, during scale-up, reproducing the same conditions can be difficult, leading to discrepancies in quality between the research and mass production stages. Shibuya Kogyo's inline solid-liquid mixing and dispersion system is designed to integrate everything from powder supply to dispersion, formulation, and CIP cleaning. By optimizing the entire process, including material properties, input conditions, and fluid design, we stabilize dispersion quality and reproducibility. It is not just a simple dispersion device but a dispersion system that governs the entire process, capable of supporting everything from the development stage to mass production lines. We cater to a variety of fields, including battery materials, electronic materials, CNT (carbon nanotubes), adhesives, resins, inks, coatings, and CNF (cellulose nanofibers). We propose the optimal dispersion process tailored to your materials and process conditions. Please consult us about your current challenges.

  • Emulsifier/Disperser
  • Emulsifying and dispersing machine
  • Dispersion/emulsification equipment/homogenizer
  • Mixed Systems

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Electronic 2-component and 3-component metering mixing system "Promix 2KS/3KS"

Electronic weighing and mixing device that can be used with a wide range of materials! It improves efficiency and productivity.

Introducing the "Promix 2KS and 3KS," an electronic two-component and three-component measurement mixing system. The "Promix 2KS" enhances productivity and flexibility from entry-level to advanced applications. The "Promix 3KS" accurately mixes three-component materials. Whether in manual or automatic operation, the Promix 3KS provides an optimal cleaning sequence, including a dedicated cleaning agent valve. 【Features of Promix 2KS】 ■ Combination of manual and automatic operation ■ Fluid panel with intrinsic safety structure can be installed in hazardous material handling areas ■ Compatible with multiple main agents and hardeners ■ Achieves high-quality finishing through precise mixing ratios ■ System management and reporting via web interface *For more details, please refer to the PDF document or feel free to contact us.

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  • Mixed Systems

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Mixing system to stabilize the dispersion quality of battery materials.

The dispersion quality of battery materials is determined by the process. A solid-liquid mixing dispersion system that suppresses agglomeration and aggregation.

In the manufacturing of battery material slurries, dispersion quality is a crucial factor that influences product performance. However, in high-concentration slurries, challenges such as the formation of clumps during powder addition, aggregation of nanoparticles, and decreased fluidity due to increased viscosity can arise, leading to quality variations and reduced productivity. Additionally, during scale-up, it can be difficult to reproduce conditions, which may lead to issues in mass production. Our inline solid-liquid mixing and dispersion system is designed for a seamless process from powder supply to dispersion, formulation, and CIP cleaning. By optimizing the entire process, including material properties, input conditions, and fluid design, we stabilize dispersion quality and reproducibility. In battery materials, frequent changes in formulation and material lot differences often require resetting conditions, making it challenging to maintain a stable dispersion state. Our system optimizes dispersion conditions throughout the entire process, flexibly responding to these variable factors and achieving quality stability and improved reproducibility. Not just a simple dispersion device, but a dispersion system that governs the entire process, it is capable of supporting everything from the development stage of battery materials to mass production lines. For those struggling with clumps, aggregation, and viscosity increases in battery material slurries, we propose the optimal dispersion process tailored to material characteristics and process conditions. Please consult us about your current challenges.

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  • Emulsifier/Disperser
  • Vacuum degassing machine
  • Dispersion/emulsification equipment/homogenizer
  • Mixed Systems

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